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40 kHz Welding Overview

Welding Stands and Assembly System Configurations:

Ultrasonic welding at 40kHz is particularly suited for smaller, precision plastic assembly applications that require gentler action. The tooling of 40 kHz welders is one-half the size of units operating at the more common 20 kHz frequency range. This results in a lower amplitute of horn vibration and consequently less stress on the parts being assembled.

The gentler action of 40 kHz ultrasonic welding is fast, precise and virtually inaudible. 40 kHz welders and componentsare smaller in size and are more readily accomodated where space is a premium in automated assembly systems.

Typical assembly applications using 40 kHz ultrasonic welders include microelectric components, printed circuit boards, high-precision assemblies such as intricate medical devices, and plastic parts in which class “A” surface marking is undesirable.

40 kHz is also well suited for ultrasonic staking or riveting, where the controlled flow of the molten plastic is used to captureor retain another component, usually of a dissimilar material.

All of PAS’s 40 kHz ultrasonic welding equipment can be configured to meet the particular requirements of a wide rangeof applications.

*For extremely high presicion, close tolerance depth of weld applications, PAS’s MP Welder with stepper motor drive and SSE power supply is recommended. to find out more about the SMP Welder, call to request a brochure.

 

 

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Specifications subject to change without notification.


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