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Quick Links: Modular / Rack Mount Compact Generator System ControllerUltrasonic Pistol WelderUltrasonic Pistol Welder SpecsUltrasonic Pistol Welder ControlsUsed Ultrasonic WeldersEquipment Ultrasonic WeldingUltrasonic Welding MachinePlastic Assembly SystemsPlastic WeldersUltrasonic Plastic WeldersHeat Staking - Thermal Assembly SystemsHeat Staking MachinesSpin Welders - Spin WeldingUltrasonic WeldersVibration Plastic WeldingHot Plate Plastic WeldingHeatstaking ToolPlastic Heat Staking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Modular / Rack Mount Compact Generator–Ultrasonic Equipment for Integrators

The Ultrasonic generators have been designed to facilitate the integration of ultrasonic welding equipment in special machines or production lines. The design is based on more than 25 years of experience but also includes today's technology. With this generator, all the conditions are such that a successful integration of the ultrasonic technology in your ownequipment is very easy to achieve.

Design Features:

  • Compact design: Generator is racked in a compact box. The box can contain up to four generators or one generator with or without a commutation board.
  • Multiple Frequencies: Generators are available in 30kHz (800 watts) and 40 kHz (700 watts) to handle a wide variety of ultrasonic welding applications.
  • Integrated high performance auto Frequency Control (AFC): Offers a very fast reaction time and wide frequency band range. Original tuning is made directly on the front panel. Once the frequency of the generator is adjusted, there is virtually no need to retune it during the life of the machine, even when using different tooling.
  • Tooling frequency: Adjusted between 39.45 kHz and 40.05 kHz when using a 40 kHz generator and 29.45 kHz and 30.05 kHz when using a 30 kHz generator.
  • Indication of tuning frequency Status: The LED is red when tooling frequency is low, green when tooling frequency is high and blinks when generator frequency perfectly matches tooling.
  • Integrated overload control (OVL): This function is part of the generator circuitry for faster response. It protects the generator against abuses or tooling breakdown. An external LED indicates if the generator overloads.

modular generator

modular generator

 

Connections:

  • 5 PIN command connector: On/Off signal to control ultrasonic emission and 0-10 volts signal representing the level of ultrasonic power currently emitted.
  • Converter connector: Round high voltage socket to connect converter.
  • Front panel signal connectors: All signals to front panel are also available on two HE10 connectors.
modular generator

Optional Features:

  • Communication board: to easily interface one generator with up to four ultrasonic “stacks”.
  • Power emission control board: allows the PLC to control directly the power emission of up to four ultrasonic “stacks”.

modular generator

Warranty: Our generators are warranted to be free from defects in material and workmanship for a period of one year (excludes tooling).

modular generator
  • Additional versions of power supplies are available which include: “Modular” as described above. (size W90, D350, H266)
  • Version “M98”: Independent in its housing, it is equipped with a bargraph showing the power and with a continuous frequency automatic tuning system. (size W155, D432, H300)
  • Version “M98 with Timer”: The basic M98 version equipped with an amplitude adjustment device and a digital timer. (size W155, D432, H300)
modular generatormodular generator

     

20 kHz
1000 Watts, 1500 Watts, 2000 Watts, 3000 Watts

30 kHz
1000 Watts

40 kHz
700 Watts

     

 

© 2008 Plastic Assembly Systems. All rights reserved.
Specifications subject to change without notification.

 

 

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