High Tonnage Machines

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The PAS Model .2500IAS Intelligent Actuator System is a high tonnage, precision, true closed-loop heatstaking machine designed for production runs of medium to large sized parts.

Heatstaking, thermal insertion, swaging, de-gating, date-coding, sealing, and serializing all make use of direct contact heated tools. Also precisely controlled time, temperature, and pressure are used to reform plastic studs, walls, protrusions, and or to embed metal components into plastic. This offers the ability to perform multiple operations on several planes simultaneously. Cycle times are relatively quick, and productivity can be increase through the assembly of multiple products simultaneously. After the thermal process, cosmetics are so exceptional that the processes appear to be an extension of the molding process. Spin welding is a rapid process that works well with large and small diameter parts, as well as a broad range of thermoplastic resins.


  • Microprocessor based system controls
  • System part cycle counter
  • Preheat function designed for insertion
  • Rapid advance feed (adjustable)
  • Linear compensating fine feed (adjustable)
  • Hardened guide rods
  • Die set bearing for superior accuracy
  • Pneumatic slide table with hardened guide shafts
  • Powder coated steel table with casters
  • Guarding with electronically interlocked easy-access doors
  • Zero-force “Opto” style situation switches
  • Quick tooling change over
  • Lock out / tag out system dump
  • PID based temperature controllers integrated
  • Operating manual
  • 6” of available stroke
  • Pressure regulator / filter
  • Post cooling
  • 2 year warranty


  • Adjustable leveling base
  • Light curtain actuation
  • Pneumatic part clamping
  • Larger frame sizes available
  • Vision system part detection
  • Automation remote actuation cables
  • Analog pressure regulator
  • Part presence detection
  • Manual part clamping
  • Auto part eject station

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